IWT - STWW

Functionality of Novel Starter Cultures in Traditional Fermentation Processes

Kinetic Analysis and Modelling of the Metabolic Behavior of a Functional Starter and/or Coculture in Simulation Media in Response to Process Parameters


 
 

Research Consortium

Research Group of Industrial Microbiology, Fermentation Technology and Downstream Processing (IMDO), Department of Applied Biological Sciences (DBIT), Vrije Universiteit Brussel (VUB)

Prof. Dr. ir. Luc DE VUYST

VUB - IMDO

Pleinlaan 2, B-1050 Brussels, Belgium

Tel: +32-02-629 32 45

Fax: +32-02-629 27 20

E-mail: ldvuyst@vub.ac.be

Url: http://imol.vub.ac.be/IMDO/

Prof. Dr. ir. Luc DE VUYST : head of the department : email : ldvuyst@vub.ac.be

ir. Patricia Neysens : PhD student (sourdough) : email : Patricia.Neysens@vub.ac.be

Dr. ir. Frédéric LEROY : PhD student (IWT bursary) (sausage): email : fleroy@vub.ac.be

ir. Jurgen VERLUYTEN : PhD student (sausage) : email : jverluyt@vub.ac.be

Mr. Tom ADRIANY: technician : email : Tom.Adriany@vub.ac.be

Mr. Tom DE WINTER: technician : email : Tom.De.Winter@vub.ac.be

Lactic acid bacteria - Bacteriocins - Exopolysaccharides
 
 

Project information

Project motivation

Lactic acid bacteria are traditionally used as starter cultures in the production of various fermented foods and beverages such as cheese, yoghurt, fermented sausage, silage, sourdough, beer and wine, etc., either spontaneously or intentionally. Recently a lot of attention is paid to the application potential of functional starter cultures - starter cultures with a certain function of physiological and/or technological importance - like an accelerated acidification, bacteriocin production, exopolysaccharide production, probiotic properties, etc. Thanks to these unique properties those cultures would give a certain added value to the end product.

A typical example is the use of bacteriocin-producing lactic acid bacteria as starter culture or coculture. Bacteriocins are natural compounds with an antibacterial activity that enhance the competitivity of the starter culture and can even inhibit the outgrowth of several food spoilage and/or foodborne pathogenic bacteria. However, the main problem is that the activity of bacteriocins studied under laboratory conditions decreases when the bacteriocin-producing strain is used in a food matrix. This loss of activity is ascribed to the very specific environmental conditions and complexity of the food matrix and properties. The STWW-project deals with the study of the relationship between the bacterial cell, its metabotes formation and the food environment.
 
 

Project aim

The main purpose of this project is to study the functionality of novel lactic acid bacteria when they are used as starter cultures in traditional fermentation processes. The project focuses on the use of bacteriocin-producing lactic acid bacterium strains for the production of fermented sausage and sourdough. Experiments are performed to study - through kinetic analysis and mathematical modelling - how the specific conditions of the food matrix will influence the functionality (i.e. bacteriocin production) of the lactic acid bacterium strains used.

This project will contribute not only to a further understanding and better control of food fermentation processes and hence enabling the development of functional starter cultures, but also to an extension of the concept of predictive modeling towards a predictive description of the functionality of microorganisms of industrial interest in a complex ecosystem

Project set up


 

Food fermentations

 

Bacteriocin-producing lactic acid bacteria

Sausage

 

Sausage

Starter cultures :

  • European : Lactobacillus sakei, Lactobacillus curvatus, Lactobacillus plantarum 
  • American-style : Pediococcus acidilactici

Problems :

  • Opportunistic pathogens : Enterococcus faecalis, Listeria monocytogenes, Staphylococcus aureus

 

Lactobacillus sakei (producer of sakacin K)

Lactobacillus curvatus (producer of curvacin A)

 

 

 

Sourdough 

 

Sourdough

Starter cultures :

  • Yeasts : Candida milleri, Saccharomyces exiguus 
  • Lactic acid bacteria : Lactobacillus sanfransiscensis, Lactobacillus pontis, Lactobacillus amylovorus

Problems :

  • Wild yeasts, moulds, Bacillus subtilus

 

Lactobacillus sanfranciscensis

Lactobacillus pontis

Lactobacillus farciminis

Lactobacillus brevis

Lactobacillus amylovorus

 

 

 


 
 
 

Project outcome

This project will contribute to a better insight into the relationship between the food matrix, and the growth and production kinetics and functionality of bacteriocin-producing lactic acid bacteria used or to be used as starter culture or coculture. This knowledge will support producers of both fermented foods and starter cultures. The current use of starter cultures is too much based on expertise and empirical data.

The project will contribute to the development of functional starter cultures, i.e. starter cultures with a certain function of physiological and/or technological importance (e.g. bacteriocin production). The application of functional starter cultures will result in a better process control of food fermentation processes and a higher microbial safety, taking into account the demand of the consumer for more natural food preservation techniques.

Finally, the project will contribute to the research area of predictive modelling, in particular the application of predictive modelling for the estimation of the functionality of beneficial microorganisms in food.

Industrial Users Commission

Imperial Meat Products N.V. 

ir. Frank VANDENDRIESSCHE

 

ir. Anny DESMEDT

Puratos N.V. 

ir. Filip ARNAUT

 

ir. Pierre TOSSUT

 

Dr.ir. Fabienne VERTE

  Mr. Stefan Capelle

Ter Beke N.V. 

Dr.ir. Guido BRESSELEERS

  ir. Koen De Wilde
  ir. Monique Gistelinck

Tiense Suikerraffinaderij Services N.V. 

Dr. ir. Jan VAN LOO

  Dr. Nadine Jonkers


 

Project results

Chapters in books

Sakacins are bacteriocins produced by several strains of Lactobacillus sakei. They are small, cationic, hydrophobic peptides with an antibacterial mode of action against species that are closely related to the producer, especially Lactobacilli, but also including other lactic acid bacteria and often foodborne pathogens such as Listeria monocytogenes. Sakacins are produced as primary metabolites, following cell growth of the producer, and become inactivated over time, mainly because of adsorption or aggregation phenomena. Environmental conditions strongly determine sakacin activity levels, because of their effect on the cell growth as well as on the specific production by the cells. Moreover, the environmental conditions, particularly the pH, will affect sakacin stability and efficacy. Application possibilities are predominantly situated in the field of sakacin-producing starter or co-cultures for meat fermentations since addition of purified sakacin is not (yet) accepted by the food additives legislation. Continued study of the physical and chemical properties and structure-function relationships of sakacins and similar compounds, as well as their in situfunctionality either as food additive or being produced by starter, co- or protective cultures is necessary if their potential for future use in meat preservation is to be exploited.

International Journals

Sakacin K is an antilisterial bacteriocin produced by Lactobacillus sakei CTC 494, a strain isolated from Spanish dry fermented sausages. The biokinetics of cell growth and bacteriocin production of L. sakei CTC 494 in vitro during laboratory fermentations were investigated by making use of MRS broth. The data obtained from the fermentations was used to set up a predictive model to describe the influence of the physical factors temperature and pH on microbial behavior. The model was validated successfully for all components. However, the specific bacteriocin production rate seemed to have an upper limit. Both cell growth and bacteriocin activity were very much influenced by changes in temperature and pH. The production of biomass was closely related to bacteriocin activity, indicating primary metabolite kinetics, but was not the only factor of importance. Acidity dramatically influenced both the production and the inactivation of sakacin K; the optimal pH for cell growth did not correspond to the pH for maximal sakacin K activity. Furthermore, cells grew well at 35ƒC but no bacteriocin production could be detected at this temperature. L.sakei CTC 494 shows special promise for implementation as a novel bacteriocin-producing sausage starter culture with antilisterial properties, considering the fact that the temperature and acidity conditions that prevail during the fermentation process of dry fermented sausages are optimal for the production of sakacin K.

The specific conditions in the batter of raw fermented sausages may reduce the efficiency of bacteriocin-producing starter cultures. In this work, using in vitro fermentation, we found that sodium chloride and sodium nitrite interfere with the growth of Lactobacillus sakei CTC 494, an organism which produces the antilisterial bacteriocin sakacin K. Because sakacin K production follows primary metabolite kinetics, a decrease in cell formation resulted in a decrease in sakacin K production as well. Sodium chloride dramatically influenced bacteriocin production by decreasing both biomass production and specific bacteriocin production. Sodium nitrite, however, had no effect on specific bacteriocin production and decreased bacteriocin production only because of its effect on cell growth. Moreover, sodium nitrite enhanced the toxic effect of lactic acid on bacterial growth.

The market of pro- and prebiotics as applied in fermented milk drinks is expanding worldwide. More consumers become interested in the potential, health-promoting properties of functional foods. However, the industrial processors need to adapt their production processes and technologies, if they wish to use probiotics in a variety of food products. Indeed, the food matrix composition, the interaction(s) and stability of the culture, the inoculum level, the technological process conditions, etc. influence the viability of the probiotic bacteria considerably. In this paper some problems are discussed related to the application of probiotics in the dairy sector.

In the food sector there is a fast increasing request for 100 % natural products, not only from the point of view of the consumer but also from that of the authorities. Two examples are given in this paper: the use of natural food preservatives (antimicrobial proteins or bacteriocins) and the application of natural texturisers (microbial exopolysaccharides), both through the application of functional lactic acid bacterium starter cultures. Also, one has to take into account the influence of several factors of the food matrix and the applied process technology on the functionality of the strains used.